The MT-540 is a high-performance 7-axis mill-turn center that achieves exceptional precision by simultaneously controlling the X, Y, Z, and W linear axes alongside the A-axis for table indexing, the C-axis for spindle orientation, and a B-axis milling head capable of tilting ±110°. Beyond its core simultaneous movement capabilities, the machine's advanced modular design allows for seamless functional expansion, enabling users to easily integrate twin spindles, a multifunctional rotary tailstock, and various automation modules. Furthermore, it can be equipped with a workpiece collection device, a rotary table, or a rotary chuck system, providing a highly adaptable platform for complex, multi-tasking manufacturing environments.
A: The MT-540's B-axis rotates ±110° with 0.001° minimum indexing precision — enabling compound angled milling, undercut features, and 5-sided machining in a single setup.
A: The MT-540 targets aerospace structural components, automotive drivetrain parts (transmissions, CV joints), medical implants, turbine blades, impellers, and precision tooling — wherever complex multi-axis geometry and high surface finish quality must be achieved in a single setup.
The MT-540 Turn-Mill Center is Ingenious Machinery’s high-end 7-axis mill-turn platform, combining X/Y/Z/W linear axes with A, B, and C rotary axes for true multi-axis simultaneous machining. Designed for manufacturers in aerospace, automotive drivetrain, and medical device sectors requiring the highest levels of part complexity and geometric accuracy in a single machine setup, the MT-540 eliminates multiple setups and secondary operations.
The MT-540’s B-axis milling head rotates ±110° at 0.001° precision, enabling machining of compound angled surfaces, undercuts, and multi-directional features. The KM63 milling spindle delivers 12,000 rpm and 160 N-m maximum torque from a 29.3/35kW spindle motor — providing both the speed for aluminum aerospace structures and the torque for titanium and steel components. The A-axis (360°/15° indexing) and C-axis (360°/0.001°) further expand multi-axis capability.
A 36-tool ATC (expandable to 72 tools) enables long unattended production runs, while 36 m/min rapid traverse on X/Y/Z axes minimizes non-cutting time. The MT-540 supports both Siemens 840D and Fanuc 31i CNC controllers — matching customer preferences and existing facility standards. Maximum machining capacity: Φ350mm diameter, 700mm length, within Φ540mm swing. Manufactured in Taichung, Taiwan by Ingenious Machinery.
| MT-540 | |
| Working Range | |
| Chuck size (inch) | 8 |
| Maximum swing (mm) | Φ540 |
| Maximum machining diameter (mm) | Φ350 |
| Maximum machining length (mm) | 700 |
| Main Spindle | |
| Speed (rpm) | 4900 |
| Spindle nose | A2-6 |
| Spindle bore dia. / Draw bar dia. (mm) | Φ62/Φ52 |
| Front bearing inner dia. (mm) | ΦI20 |
| Milling head | |
| Tool shank type (milling/turning) | KM63 |
| Milling spindle speed (rpm) | I2000 |
| Maximum milling spindle torque (N-m) | I60 |
| Milling spindle motor output (kW) | 29.3 / 35 |
| A-axis ( ° ) | 360° / I5° |
| B-axis | |
| B-axis ( ° ) | ±II0° / 0.00I° |
| Speed (rpm) | I6.7 |
| Repeatability accuracy (sec) | ±3 |
| Maximum torque (N-m) | I920 |
| C-axis | |
| C-axis ( ° ) | 360° / 0.001° |
| Speed (rpm) | I20 |
| Maximum torque (N-m) | 580 |
| Maximum output (kW) | I5 / 22 |
| Feedrate | |
| X/Y/Z/w-axis rapid traverse (M/min) | 36 / 36 / 36 / 30 |
| ATC | |
| Tool capacity (pcs) | 36 (72) |
| Max. tool length (mm) | 200 |
| Max. tool diameter (mm) | 80 |
| Max. tool weight (kg) | 5 |
| T-T (sec) | 5 |
| NC | |
| Siemens type | 840D (Fanuc 31i) |
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